How To Adjust Harley Clutch?

If you have a Harley-Davidson motorcycle with a clutch that needs adjusting, here’s how to do it. First, find the sweet spot for the clutch lever.

This is where the lever feels firm and doesn’t slip when you pull it in. Next, adjust the cable tension. The cable should be tight enough that there’s no free play, but not so tight that it’s hard to pull in. Finally, check the adjustment of the Release Lever. It should be in line with the foot pedal so that when you push down on the pedal, the lever releases evenly.

  • Park your Harley on a level surface and engage the parking brake
  • Remove the seat to access the battery compartment, then disconnect the negative (-) cable from the battery using a wrench
  • Locate the primary cover on the left side of the engine, then remove it by unscrewing the four bolts that hold it in place with a socket wrench
  • Drain the oil from the primary drive using a drain pan and a funnel, then remove the inner primary cover bolts with a socket wrench
  • Pull out the clutch assembly and inspect it for wear or damage, then clean any dirt or debris from it with a rag
  • Adjust The tension of The clutch cables by loosening The adjusting nuts at The end of each cable until There is about 1/8 inch of free play at The lever when pulled
  • If you need to remove more material from The clutch pressure plate, do so now
  • Be sure not to remove too much, as This will reduce The life of your clutch
  • If you need to add more material to The friction plate, do so now
  • Be sure not to add too much, as This can cause slippage and premature wear
  • Reassemble everything in reverse order
How To Adjust Harley Clutch?

How Do I Adjust My Harley Clutch Cable?

If your Harley clutch cable is too loose, it can cause the clutch to slip. If it’s too tight, it can make shifting gears difficult. Either way, it’s important to adjust the cable so that it has the proper tension. Here’s how to do it:

1. Start by putting your bike on its center stand or rear swingarm stand. This will make adjusting the cable easier.

2. Locate the two adjustment screws on the side of the engine near the transmission. One screw controls tension for shifting up through the gears; the other adjusts tension for downshifting.

3. To adjust cable tension for upshifting, turn the upper adjustment screw clockwise until you feel resistance, then back off the one-quarter turn. For downshifting, turn the lower adjustment screw clockwise until you feel resistance, then back off one-quarter turn as well.

4. Check that there are about 3/16 inches of free play at the end of each lever when they’re in their resting position (with no pressure on them).

Can You Adjust the Clutch Lever on a Harley?

Most Harley-Davidson motorcycles come with an adjustable clutch lever. This allows you to customize the lever position to better suit your riding style.

To adjust the clutch lever on a Harley, simply loosen the two screws that hold it in place. Then, move the lever up or down to the desired position and retighten the screws. Be sure to test the new position before heading out on a ride.

How Do You Adjust the Clutch on a Harley Softail?

If you’re having trouble with your Harley Softail’s clutch, there are a few things you can do to adjust it. First, check the cable adjustment. The cable should have about 3/4″ of free play at the lever. If it doesn’t, loosen the locknut and turn the adjusting screw until there is 3/4″ of free play.

Next, check the master cylinder fluid level and add fluid if necessary. Finally, bleed the clutch line to remove any air bubbles. These steps should help get your clutch working properly again.

How Do I Adjust My Clutch Myself?

If you’re experiencing issues with your clutch, it’s important to get it checked out by a professional. However, there are some basic adjustments you can make yourself that might improve its performance. Here’s how to adjust your clutch:

1. Check the fluid level first. If it’s low, add more and try again.

2. Adjust the cable tension. This is usually done by loosening the locknut and turning the adjusting nut clockwise or counterclockwise until you find the sweet spot.

3. Take a look at the pedal free-play while you’re under the hood. It should be about 1/2 an inch (13 mm). If it’s too high or low, you’ll need to adjust the pushrod length accordingly.

4. Finally, check and adjust the pressure plate if necessary. This is a more complex adjustment and best left to a professional unless you’re confident in your skills.

Harley Clutch Lever Adjustment

Assuming you would like a blog titled “Harley Clutch Lever Adjustment”, here you go: One of the most important aspects of motorcycle maintenance is adjusting the clutch lever. A properly adjusted clutch lever will provide the rider with optimum control over their bike.

Here is a step-by-step guide on how to adjust the clutch lever on a Harley Davidson motorcycle. Before starting, it is important to have the correct tools. You will need a Phillips head screwdriver and an adjustable wrench. If your Harley has cruise control, you will also need a T30 Torx bit.

1) First, locate the two adjustment screws on the underside of the lever housing. One adjustment screw controls free play while the other adjusts for cable tension.

2) To adjust for free play, loosen the locknut on the Freeplay adjustment screw (do not remove it completely). Next, turn the adjustment screw until there is about 3mm of free play at the lever when pulled lightly (the manual states 2-4mm). Finally, tighten down the locknut.

3) The next step is to adjust for cable tension by loosening both locknuts on either side of the tensioner wheel located above and behind where the brake line enters into the frame (you may need to remove your footrest in order to access this area). Once both locknuts are loose, turn one or both screws clockwise until there is no slacker in the cable when pulling lightly on the lever – again, refer to your manual for specific numbers/tolerances.

Now just retighten both locknuts being careful not to turn them too tight as this could damage the nylon sleeve inside which they thread onto or strip out entirely. You don’t want that! And that’s it! Two easy steps and you’re done adjusting your clutch lever like a pro!

Softail Clutch Adjustment

The clutch on a Softail motorcycle is adjusted by turning the adjusting screw located at the bottom of the left side of the engine.

The amount of free play in the clutch lever can be adjusted by turning this screw clockwise or counterclockwise. It is important to have the proper amount of free play in the lever, as too much or too little can cause problems.

Too much free play will cause the clutch to slip, while too little will make it hard to shift gears.

Harley Clutch Adjustment the Easy Way

If you own a Harley, then you know that one of the most important maintenance tasks is keeping your clutch adjusted. A properly adjusted clutch will ensure smooth shifts and prolong the life of your transmission.

Unfortunately, many people don’t know how to adjust their Harley’s clutch correctly. This can lead to problems down the road. The good news is that adjusting your Harley’s clutch is actually quite easy. In fact, it can be done in just a few minutes with only a few tools. Here’s a step-by-step guide on how to do it:

1) Park your bike on level ground and put it in neutral. Turn off the engine and engage the parking brake.

2) Remove the derby cover and inspection plug from the primary cover using an Allen wrench or screwdriver (depending on what kind of fasteners are holding them in place).

3) Insert a small mirror into the opening so you can see inside. You should be able to see the end of the pushrod poking out from under the diaphragm spring. The pushrod should be centered in its slot in order to be properly adjusted.

4) If the pushrod is not centered, use a flathead screwdriver to gently pry it over until it is centered again (you may need someone to help hold things in place while you do this). Once it’s centered, replace the inspection plug and derby cover.

Conclusion

If you own a Harley, at some point you’re going to need to adjust your clutch. It’s not a difficult task, but it is one that requires a little bit of know-how. Here’s a step-by-step guide on how to adjust your Harley clutch.

1. Park your bike on a level surface and put it in neutral.

2. Locate the two adjustment screws on the back of the clutch cover. The upper screw controls free-to-play, while the lower screw adjusts pressure.

3. To adjust free play, turn the upper screw clockwise to increase free play or counterclockwise to decrease it. Free play should be between 1/8″ and 3/16″. 4. To adjust pressure, turn the lower screw clockwise to increase pressure or counterclockwise to decrease it.

Pressure should be between 1 1/2 and 2 turns out from the seated position. 

Alston Seymour
 

A Harley-Davidson Motor Company certified Master Technician and avid biker, I love to write about everything and anything related to biking.

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